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Equipment

The asset list, without the marketing.

Machines are only half of it — the pallet pools, tool presetters, and bar loaders are what turn capability into throughput. Everything here is on our floor, under our roof, on our maintenance schedule.

46
CNC machines
38,000 sq ft
Climate-controlled
3 shifts
5 days, plus lights-out
20+ hrs
Unattended runtime

01

Multi-Tasking Mill-Turn

Turning, milling, drilling and tapping in a single setup with B-axis contouring.

Multi-Tasking Mill-Turn
MachineQtyChuck / BarMax Ø × LAxesNotes
Mazak INTEGREX i-200ST38" / 3.0"23.6" × 33.5"9Sub-spindle, lower turret, sim. 5-axis
Mazak INTEGREX i-250H ST28" / 3.0"26.4" × 59.8"9Long-bed, steady rest, bar feed
Mazak INTEGREX i-100ST26" / 2.6"23.6" × 33.5"9High-rpm milling spindle
Okuma MULTUS B300 II210" / 3.1"25.6" × 59.1"7Y-axis, sub-spindle, robot tended
Nakamura-Tome NTY3-15016" / 2.2"11.8" × 23.6"11Triple turret, twin spindle

02

5-Axis Machining Centers

Simultaneous 5-axis with tool-center-point control and volumetric compensation.

5-Axis Machining Centers
MachineQtyTravels X/Y/ZSwingSpindleNotes
Mazak VARIAXIS i-800 NEO233.5 / 27.6 / 22.0"Ø 31.5" × 17.7"12,000 rpm2-pallet changer, 120-tool ATC
Mazak VARIAXIS i-600 NEO225.6 / 22.0 / 20.1"Ø 25.6" × 15.7"18,000 rpmDirect-drive trunnion
Matsuura MX-520 PC10220.5 / 16.1 / 18.1"Ø 20.5" × 11.8"15,000 rpm10-pallet pool, lights-out
DMG MORI DMU 50 3rd Gen225.6 / 17.7 / 15.7"Ø 24.8" × 13.8"18,000 rpmSwivel rotary, HSK-A63

03

Horizontal Machining Centers

Pallet-pool cells carrying the sustained high-volume programs.

Horizontal Machining Centers
MachineQtyTravels X/Y/ZPalletSpindleNotes
Mazak HCN-5000 / PALLETECH429.5 / 29.5 / 32.1"19.7" sq12,000 rpm12-pallet PALLETECH line, 240 tools
Makino a51nx322.0 / 22.0 / 24.8"15.7" sq14,000 rpm6-pallet MMC, thru-spindle 1,000 psi
Mazak HCN-4000222.0 / 22.0 / 22.0"15.7" sq15,000 rpm2-pallet, 4th-axis tombstone

04

Swiss & Production Turning

Sliding-headstock and multi-axis bar work with unattended magazine feed.

Swiss & Production Turning
MachineQtyBar CapacityAxesToolingNotes
Tsugami SS327432 mm12Live, sub-spindleB-axis, backworking, laser gaging
Tsugami S206-5AX220 mm9Live, sub-spindleSimultaneous 5-axis bar work
Star SR-32JII332 mm10Live, sub-spindleGuide-bushing / non-GB convertible
Citizen Cincom L20-XII220 mm9Live, sub-spindleLFV chip-control for Ti and Inconel
Mazak QUICK TURN 250MY23.0" bar5Live, Y-axisBar feed, parts catcher

05

Support & Toolroom

Fixture build, prototype, and secondary operations.

Support & Toolroom
MachineQtyCapacityNotes
Haas VF-3SS240 × 20 × 25"12,000 rpmFixture build and prototype
Mitsubishi MV1200S Wire EDM115.7 × 11.8 × 8.7"Submerged, 0.0001" positioning
Kellenberger Kel-Varia OD Grinder1Ø 12.6" × 39.4"Cylindrical, ±0.0001"
Zoller »venturion« Presetter2Offline tool measurement, RFID

Inspection & Metrology

You cannot hold a tolerance you cannot measure.

Our metrology capability is deliberately better than our machining capability. Every gage is NIST-traceable on a managed recall schedule, and every dedicated gage gets an R&R study before a program releases.

Zeiss CONTURA G2 RDS

Bridge CMM

Ø 27.6 × 39.4 × 23.6" · articulating head · Calypso · MPEe 1.8 µm

Mitutoyo Crysta-Apex S 9168

Bridge CMM

Ø 35.4 × 66.9 × 31.5" · scanning probe · large structural work

Zeiss ROTOS

Surface roughness

Integrated CMM roughness per ISO 4287 · Ra, Rz, Rt on-fixture

Keyence IM-8000

Image dimension system

99 features in seconds · high-count Swiss production sampling

FARO Quantum Max ScanArm

Portable CMM

2.5 m · blue-laser scanning · in-machine and large-envelope checks

Zeiss O-INSPECT 442

Multisensor

Optical and contact in one run · small precision features

Marposs / Mahr air and bore gaging

Dedicated gaging

Program-specific gages · at-machine operator verification

Environmental control

Inspection lab

68 °F ±2 °F · granite surface plates · NIST-traceable calibration

Automation

What runs while nobody is here

  • Pallet pools

    Up to 12 pallets per horizontal cell, sequenced by the cell controller against the release schedule.

  • Bar feed

    12 ft magazine loaders on every Swiss and production turning machine.

  • Robot load / unload

    Tended mill-turn and 5-axis cells with in-cell gaging and reject segregation.

  • Tool-life management

    Sister tooling with automatic swap at count, plus load monitoring for broken-tool detection.

  • Offline presetting

    Zoller presetters with RFID tool data, so a tool change costs seconds at the machine.

Software & Data

The systems behind the record

  • CAM

    Mastercam, Esprit, and hyperMILL, with post-processors validated per machine kinematic.

  • Simulation

    Vericut full-machine verification on every new program and every revision.

  • CAD interoperability

    Native CATIA V5, NX, Creo, and SOLIDWORKS import; STEP AP242 with PMI for model-based definition.

  • Machine monitoring

    MTConnect data collection across the floor — spindle utilization, alarms, and cycle variance by part number.

  • ERP & quality

    Routers, lot travelers, certifications, and calibration records under revision control and retained for program life.

Request for Quote

Need a machine we do not have?

Tell us anyway. We would rather point you to a shop that can do it right than take a job our floor is wrong for.

AS9100D · ITAR Registered · CMMC Level 2 · CAGE 0ABC1